Equipment design

We engineer and detail process equipment and specialized mechanical vessels tailored to operating parameters, fluid physical properties, and applicable statutory standards.

Pressure Vessels & Process Columns

We design specialized vessels and equipment for heat transfer, mass transfer, separation, and reaction processes:

• Rectification and absorption columns
• Phase separators and fluid filters
• Chemical reactors and agitated vessels
• Storage accumulators and surge drums
• Custom-designed equipment for non-standard process applications

We perform comprehensive thermal, fluid dynamic, mechanical stress, and finite element calculations. We specify shell geometry, materials, internal internals design, nozzle schedules, manway access, support saddles, and structural interface points.

All engineering design documentation fully aligns with European pressure equipment directives (PED 2014/68/EU) and relevant harmonized standards.

Storage Tanks & Vessel Systems

We design aboveground and underground storage tank assets for water, liquid hydrocarbons, bulk chemicals, and aggressive media.

Engineering portfolio:

• Vertical and horizontal atmospheric storage tanks
• Pressurized storage vessels
• Double-wall containment tanks
• Corrosion-resistant lining and alloy tanks
• Prefabricated and field-welded specialized vessel structures

We specify metallurgy, protective coating systems, nozzle/manway arrangements, internal distributions, structural supports, access walkways, and leak monitoring systems.

Heat Exchangers

We engineer and select heat exchangers based on rigorous duty calculations, fluid thermal properties, allowable pressure drops, and maintenance requirements.

Equipment experience includes:

• Shell and tube heat exchangers
• Gasketed and welded plate heat exchangers
• Spiral heat exchangers
• Air-cooled heat exchangers (fin-fan coolers)
• Specialized reboilers, condensers, and process chillers

We execute thermal sizing calculations, evaluate fouling factors, calculate pressure drops, specify surface areas, and generate complete equipment technical requisitions.

Industrial Burner Systems

We design and retrofit industrial burner assemblies for natural gas, off-gases of variable composition, fuel oils, and dual-fuel combinations.

We conduct combustion kinetics calculations, establish turndown ratios, design mechanical burner heads, and integrate firing systems into existing furnace chambers. Design emphasis is placed on flame stability, operational safety, wide turndown capacity, and Low-NOₓ emission compliance.

Pilot Plants & Test Rigs

We design and build pilot plants and experimental test rigs to validate emerging chemical processes, novel equipment, and unit operations prior to commercial scale-up.

We outline testing procedures, draft pilot PFDs/P&IDs, source instrumentation and analytical equipment, and incorporate automated safety shut-off systems (ESD).

Pilot units are deployed for studying combustion dynamics, mass transfer performance, gas/liquid separation efficiency, and custom equipment behavior under conditions closely mimicking full-scale industrial service.